Hello friends, welcome to Rajesh Technical Blog! Today I will tell you about the clutch plate changing process of Hero Glamour bike in a simple and detailed way. If your bike is losing pickup, slipping during acceleration, or making a strange noise from the clutch area, it’s a clear sign that your clutch plate needs attention. So let’s start step by step.
🔹 What is a Clutch Plate and Why It’s Important
The clutch plate is one of the most vital components of your motorcycle’s transmission system. It connects and disconnects the engine power to the gearbox. When you press the clutch lever, the clutch plate separates from the pressure plate, cutting the power to the rear wheel so you can change gears smoothly.
Over time, due to friction and heat, the clutch plate wears out. This results in poor pickup, engine over-revving, and even slipping during the ride. Replacing it at the right time ensures smooth performance and better mileage.
🔹 Symptoms of a Worn-out Clutch Plate
- Slipping clutch: Engine revs increase but the bike doesn’t move as fast.
- Low pickup: The acceleration feels dull even when you throttle hard.
- Burning smell: A burning smell from the engine area.
- Difficulty in gear shifting: Gears feel hard or sticky.
- Reduced mileage: Fuel consumption increases abnormally.
If you’re facing two or more of these issues, it’s time to replace your clutch plate.
🔹 Tools and Parts Required
- New clutch plate set (compatible with Hero Glamour)
- Socket wrench set
- Screwdriver set
- Drain pan (to collect engine oil)
- Torque wrench
- Clean cloth or rag
- New engine oil
- Gasket or sealant (optional)
🔹 Step 1: Preparation
- Park your bike on the main stand to keep it stable.
- Turn off the ignition and disconnect the battery.
- Place a drain pan under the engine and remove the drain bolt to let out the engine oil completely.
- Once drained, clean the oil filter and reinstall the bolt securely.
🔹 Step 2: Remove the Clutch Cover
- On the right-hand side of the engine, locate the clutch cover.
- Remove all bolts around it using a socket wrench.
- Gently tap the cover with a soft hammer to loosen it.
- Be careful not to damage the gasket; replace it if torn.
- Keep all bolts in order for reassembly.
🔹 Step 3: Access the Clutch Assembly
Once you remove the cover, you will see the clutch assembly — a circular structure with springs and plates.
- Remove the clutch springs evenly using the wrench.
- Lift the pressure plate and note its position.
- Remove the old clutch plates one by one.
- Count the number of friction and steel plates for accuracy.
🔹 Step 4: Install New Clutch Plates
- Soak the new clutch plates in engine oil for 15–20 minutes before installation.
- Install them alternately — one friction plate, then one steel plate.
- Ensure all plates align properly with the clutch basket slots.
- Reinstall the pressure plate in its original position.
- Tighten the clutch spring bolts gradually in a cross pattern.
🔹 Step 5: Reassemble the Clutch Cover
- Clean the clutch cover and remove old gasket material.
- Place a new gasket or apply sealant lightly.
- Reinstall the clutch cover and tighten all bolts firmly.
- Refill the engine with recommended 10W30 oil.
- Reconnect the battery cable if removed.
🔹 Step 6: Final Adjustment and Testing
- Start the engine and let it idle for a few minutes.
- Pull the clutch lever and engage first gear.
- Check for smooth clutch engagement and gear shifting.
- Adjust the clutch cable if the lever feels tight or loose.
- Take a short test ride to confirm proper working.
🔹 Additional Tips
- Always use genuine Hero spare parts for durability.
- Change the engine oil filter if needed.
- Don’t rev the engine immediately after installation.
- Check clutch cable free play regularly.
- Avoid half-pressing the clutch lever while riding.
🔹 Cost and Time Estimate
The clutch plate kit for Hero Glamour costs around ₹400–₹700.
Service center replacement (including labor) may cost ₹1000–₹1500.
Doing it yourself at home saves about ₹700–₹1000 and takes approximately 1–1.5 hours.
🔹 Conclusion
Replacing the clutch plate of your Hero Glamour bike is not as complicated as it seems. With patience, the right tools, and proper guidance, you can easily do it at home and save money. A well-maintained clutch ensures smooth power delivery, better mileage, and longer engine life.
So friends, that’s all for today’s guide on Hero Glamour clutch plate changing process. If you found this article useful, please share it with your friends who love bikes and DIY maintenance.2025/10/honda-sp-shine-timing-chain-noise.
Stay connected with Rajesh Technical Blog for more practical guides. Ride safe and take care!
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