Complete Open View of Hero Glamour Bike Engine During Disassembly Process
🌸 Introduction
I am Rajesh and welcome to my Technical Blog.
Today we will learn the Hero Glamour Bike Full Engine Fitting Process – Step by Step Guide.
This post is for all those bike lovers and DIY mechanics who want to do their own maintenance of their vehicle.
Let’s start without delay…
🔧 Complete Guide to Hero Glamour Bike Engine Disassembly & Maintenance
Motorcycles are a reliable companion for daily commuting in India, and
Hero Glamour is among the most popular bikes in the 125cc segment. Known for its stylish design, mileage, and smooth performance, this bike is a favorite among city riders as well as those who travel longer distances. However, like any machine, the Hero Glamour engine also
requires care, maintenance, and sometimes full disassembly and fitting for repair.
If you are planning to rebuild, repair, or simply understand your Hero Glamour’s engine, this guide will take you through every essential detail. From the complete engine fitting process to maintenance tips, safety precautions, and expert advice, here you’ll find everything explained step by step.
🛠 Why Hero Glamour Engine Disassembly is Important?
Disassembling an engine is not just about opening parts; it serves multiple purposes:
1. Finding Internal Issues – If your bike shows low power, overheating, or abnormal noise, disassembly helps identify the problem.
2. Cleaning & Overhauling – Old carbon deposits reduce performance; dismantling ensures deep cleaning.
3. Replacement of Damaged Parts – Worn-out piston rings, valves, or bearings can only be replaced after disassembly.
4. Improved Longevity – Regular inspection of internal parts extends engine life.
🔧 Tools Required for Hero Glamour Engine Fitting & Disassembly
Before starting the Hero Glamour engine fitting process, make sure you have the right set of tools. Using proper equipment prevents damage and saves time.
Spanners & sockets (8mm, 10mm, 12mm, 14mm)
Screwdrivers (flat & Philips)
Allen keys
Torque wrench
Rubber mallet
Feeler gauge
Magnetic tray for bolts
Engine oil drain pan
Cleaning cloth & degreaser
🏍 Step-by-Step Hero Glamour Engine Disassembly Process
1. Preparation
Place the bike on the main stand.
Disconnect the battery to avoid electrical issues.
Drain engine oil completely.
2. Remove External Components
Take off the seat and fuel tank.
Disconnect spark plug wire.
Remove side covers, exhaust pipe, and carburetor (or fuel injector in FI models).
3. Cylinder Head Removal
Unscrew the head cover.
Remove camshaft assembly carefully.
Take out rocker arms and valves.
4. Cylinder & Piston
Loosen the cylinder bolts and pull out the cylinder.
Carefully remove the piston from the connecting rod.
Inspect piston rings for wear and carbon deposits.
5. Crankcase Opening
Open the crankcase bolts evenly.
Separate the two halves of the engine casing.
Check crankshaft bearings, gears, and clutch assembly.
6. Inspection & Cleaning
Clean every part with petrol or degreaser.
Check for wear in piston rings, clutch plates, valve seats, and bearings.
Replace damaged parts before reassembly.
🔍 Common Problems Found During Hero Glamour Engine Inspection
1. Excessive smoke – Due to worn piston rings.
2. Knocking sound – Caused by crankshaft or connecting rod damage.
3. Overheating – Carbon build-up or low lubrication.
4. Low mileage – Faulty carburetor tuning or valve clearance.
⚙ Maintenance Tips for Hero Glamour Engine
Change engine oil every 3000–4000 km.
Keep air filter clean for smooth airflow.
Check valve clearance periodically.
Use only genuine Hero spare parts.
Avoid riding at very high RPMs for long durations.
💡 Pro Tips to Extend Engine Life
Warm up the bike for 1–2 minutes before riding.
Never rev the engine aggressively in neutral.
Use high-quality fuel and avoid adulterated petrol.
During engine fitting, always use a torque wrench to tighten bolts as per manual.
🔄 DIY vs Mechanic: Which is Better?
DIY (Do It Yourself) – Good for riders with technical knowledge, saves money, but requires tools and patience.
Professional Mechanic – Recommended if you are new, as incorrect assembly can damage the engine.
📊 Hero Glamour Engine Variants
Carburetor – Easier to repair, cheaper parts, but slightly less fuel-efficient.
Fuel Injection (FI) – Modern system with better mileage and smoother throttle response, but requires advanced tools for repair.
❓ Frequently Asked Questions (FAQs)
Q1. How much does a complete Hero Glamour engine overhaul cost?
👉 Usually ₹5,000 to ₹8,000 depending on parts replacement.
Q2. Can I disassemble my Hero Glamour bike engine at home?
👉 Yes, but only if you have proper tools and mechanical knowledge.
Q3. When should I rebuild the engine?
👉 Generally after 50,000–60,000 km or if major issues like low compression, smoke, or knocking occur.
Q4. How long does the Hero Glamour engine last?
👉 With proper maintenance, it can last over 1,00,000 km.
Q5. Which engine oil is best for Hero Glamour?
2025/06/how-to-make-generator-coil-field.👉 10W-30 grade semi-synthetic engine oil is recommended.
🏁 Conclusion
Disassembling and maintaining the Hero Glamour engine is a detailed process that requires patience and proper tools. Whether you are inspecting for damage, replacing parts, or simply learning how your bike works, following the correct procedure ensures
safety and efficiency.
Regular maintenance like oil changes, valve adjustments, and part replacements will keep your bike running smoothly for years. If you are confident and experienced, DIY Hero Glamour engine fitting process is a great learning opportunity. However, for complex issues, always consult a professional mechanic.
By following these steps and tips, you can maximize the performance, mileage, and life of your Hero Glamour bike.
honda-livo-bike-wiring-ideas.🙏 If this information has been helpful, share it with your friends and don’t forget to follow the blog. More bike repair and engine fitting guides will be shared in upcoming posts.
🌸 Jai Shree Ram!
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