Introduction
🌸 Hello! I am Rajesh, and welcome to my Technical Blog.
Today, we are going to learn **How to Fit Handle Racer in Hero Super Splendor – Complete Step-by-Step Guide (2025)**.
If you want to upgrade your Hero Super Splendor with a handle racer, this guide will walk you through each step clearly, making the process easy even for DIY enthusiasts.
Let’s get started…
Learn how to fit a handle racer in Hero Super Splendor bike with a detailed step-by-step process. Complete 2025 guide covering tools, bearing fitting, handle alignment, and maintenance tips.
The handle racer (also known as steering cone set or taper bearing set) plays a major role in the smooth movement of a motorcycle’s handle. In the Hero Super Splendor, the handle racer ensures proper balance, smooth turning, and vibration-free riding.
If the handle feels tight, shaky, or makes a “khad-khad” sound on bumps, it’s a clear sign that the handle racer needs replacement or refitting.
In this post, you will learn the complete step-by-step process of fitting a new handle racer in Hero Super Splendor along with tools, tips, and maintenance guide.
🛠️ Tools Required for Handle Racer Fitting
Ring spanners (12, 14, 17 mm)
Socket set with T-bar
Bearing puller
Hammer & punch tool
Grease (high-temperature)
New handle racer (cone set)
Torque wrench
🔧 Step 1: Preparation
1. Place the bike on the main stand.
2. Disconnect the battery wire.
3. Remove the front headlight and visor for better access.
4. Keep all required tools near you.
🔧 Step 2: Removing the Front Wheel and Forks
2. Take out the front wheel safely.
3. Remove the front mudguard if required.
4. Loosen the fork clamp bolts and take out both front shock absorbers.
🔧 Step 3: Detaching the Handle Bar
1. Remove the handlebar nuts and bolts.
2. Lift the handle carefully and tie it with a rope on the side, so no pressure comes on cables and wires.
3. Open the upper steering yoke.
🔧 Step 4: Removing Old Handle Racer (Cone Set)
1. Unscrew the top lock nut of the steering stem.
2. Remove the dust cover.
3. Use a punch and hammer to carefully remove the old bearing cups from the frame.
4. Pull out the bearing cone and balls (if fitted).
🔧 Step 5: Installing New Handle Racer (Cone Set)
1. Clean the bearing area properly with petrol or thinner.
2. Apply fresh bearing grease.
3. Fit the new lower cone on the steering stem using a punch tool.
4. Place the new bearing balls or taper bearing with grease.
5. Insert the new upper cone in the frame.
6. Tighten the lock nut gradually while moving the handle left to right (to check smoothness).
🔧 Step 6: Reassembling Forks and Handlebar
1. Place the fork tubes back in position
2. Tighten the fork clamps.
3. Refit the handlebar and tighten bolts with a torque wrench.
4. Ensure the handlebar is straight and aligned properly.
🔧 Step 7: Refitting Front Wheel and Headlight
1. Place the front wheel back and tighten the axle
2. Refit the mudguard.
3. Connect the headlight and visor.
4. Double-check all nuts and bolts for proper fitting.
🔧 Step 8: Final Testing
1. Move the handle left and right smoothly – there should be no tightness or free play.
2. Take the bike for a short test ride.
3. If you feel any looseness, tighten the lock nut slightly.Hero Super Splendor Bike
🏍️ Maintenance Tips for Handle Racer
Always use good quality grease during fitting.
Check handle free play every 5,000 km.
Avoid hitting potholes at high speed – it damages bearings.
Replace the cone set immediately if you hear cracking or clicking sounds.
✅ Conclusion
Replacing or fitting the handle racer in Hero Super Splendor is an important part of maintenance. A properly fitted handle racer ensures safe turning, smooth riding, and long-lasting performance.
By following this step-by-step guide, you can easily replace the handle racer at home or guide a mechanic to do it correctly.
Hero Super Splendor bike
Handle Racer Fitting
Motorcycle Steering Maintenance
Bike Repair Guide
Motorcycle Bearings
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🚀 By following this complete step-by-step guide, you can successfully **fit a handle racer in your Hero Super Splendor**, ensuring better control and a stylish look.
If you found this guide helpful, don’t forget to share it with friends and fellow riders, and follow the blog for more practical bike modification tips.
Jai Shri Ram! 🌸
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