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Hero Super Splendor Bike Front Suspension Repair
Hello friends, this is Rajesh. Today I will tell you the step-by-step method of repairing the front suspension of Hero Super Splendor bike. If you have noticed that your bike’s front feels bouncy, stiff, or uneven while riding, it indicates that the front suspension needs attention. Properly functioning suspension ensures smooth rides, better handling, and safety. Many riders ignore this part, but front forks are crucial for absorbing shocks from roads and maintaining stability.passion-pro-bike-mileage-problem.
In this post, I will guide you in detail about tools required, step-by-step disassembly, inspection, repair, oil replacement, and reassembly. By following this guide, you can repair the front suspension at home safely and improve your bike’s performance.
Tools and Materials Required
Before starting, gather the following tools:
Wrenches and Spanners – 10mm, 12mm, 14mm, 17mm
Screwdrivers – Flathead and Phillips
Hammer or Rubber Mallet – for gentle tapping
Fork Oil – as per Hero Super Splendor manual
Clean Rags and Gloves – to handle oil and dirt
Container – to drain old oil
Having all tools ready ensures smooth workflow without interruptions.
Step 1: Prepare the Bike
Place your bike on a stable center stand or paddock stand.
Ensure the bike is upright and cannot tip over.
If your bike has been recently ridden, allow the forks to cool down before touching.
Remove the front wheel carefully to make space for suspension work.
Preparation is key. Working on an unstable bike can be dangerous and may damage components.
Step 2: Remove the Front Forks
Loosen the bolts securing the front forks to the steering head.
Carefully slide the forks out, keeping all bolts and nuts in a safe container.
Avoid forcing the forks out; gentle wiggling is enough.
At this stage, handle the forks carefully. Forks are precision parts, and scratches can lead to leaks.
Step 3: Drain Old Suspension Oil
Place a container under the fork tube.
Unscrew the drain bolt (if available) and let the old oil completely flow out.
Wipe off any dirt or sludge inside the fork tube using a clean rag.
Old oil becomes dirty over time, losing its ability to absorb shocks. Draining it completely ensures better fork performance.
Step 4: Inspect the Forks
Check the fork tubes for scratches, dents, or rust.
Examine fork seals; replace them if worn or leaking.
Inspect the springs and internal components for wear.
If you notice excessive bending or damage, consider replacing the fork instead of repairing.
Inspection is the most crucial step. Skipping it may lead to safety hazards while riding.Step 5: Clean and Lubricate Components
Clean the inner and outer surfaces of the fork tube.
Apply light lubrication on moving parts to ensure smooth movement.
Check the dust covers; replace if torn or old.
Proper cleaning and lubrication extend the lifespan of the forks and maintain smooth operation.
Step 6: Refill with New Suspension Oil
Use the recommended grade and quantity of fork oil (refer Hero Super Splendor manual).
Pour the oil slowly to avoid air bubbles.
Reassemble internal components carefully, ensuring springs and spacers are in correct positions.
New fork oil ensures shock absorption and smooth rides. Do not mix oil grades; always use manufacturer-recommended oil.
Step 7: Reinstall the Forks
Slide the forks back into the steering head carefully.
Tighten all bolts as per torque specifications.
Reinstall the front wheel and brake assembly.
Ensure alignment is proper before fully tightening bolts.
Proper reinstallation ensures stability and safety while riding. Misalignment can lead to steering issues.
Step 8: Test the Suspension
Press the front forks a few times to check for smooth movement.
Go for a short test ride on a flat road.
Check for any unusual noises, stiffness, or leaks.
If the fork still feels stiff or uneven, double-check assembly and oil quantity.
Testing is essential. Never ride long distances without ensuring suspension works properly.
Additional Tips for Front Suspension Maintenance
1. Regular Oil Change – Change fork oil every 10,000–15,000 km
2. Avoid Overloading – Excessive weight can damage forks.
3. Check Seals Frequently – Prevents oil leakage and corrosion.
4. Ride Smoothly – Avoid aggressive braking and bumps whenever possible.
5. Professional Help – If forks are bent or springs are weak, consult a mechanic.
Regular maintenance keeps your Hero Super Splendor stable, safe, and comfortable on all roads.
By following these step-by-step instructions, you can easily repair and maintain the front suspension of your Hero Super Splendor bike at home. Proper care of the forks ensures:
Better handling and stability
Improved shock absorption
Increased lifespan of suspension components
Comfortable and safe rides
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In future, we will share more bike maintenance tips, suspension care, and electrical solutions to keep your two-wheeler running smoothly and efficiently.
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